☐ Basic bike clean
☐ Align brake calipers
☐ Adjust shifting (front & rear)
☐ Torque all frame bolts
☐ Tighten seat rails
☐ Inspect cables & housings – document in work order
☐ Check chain wear – document in work order
☐ Inflate tires

Additional Safety Checks

☐ Inspect tires for wear and damage
☐ Inspect brake pads for wear
☐ Check wheel bearings for play
☐ Inspect headset for looseness
☐ Check bottom bracket for play
☐ Test ride bicycle
☐ Document additional recommendations in work order

E-BIKE ADD-ON (+$25)

☐ Test assist levels
☐ Test throttle (if applicable)
☐ Check display & accessories
☐ Inspect electrical system
☐ Check battery mounting and connections
☐ Test lights and electrical accessories

Includes everything in the Green Tune-Up, plus:

☐ All Green Tune-Up Service
☐ True wheels (front and rear)
☐ Top up tubeless sealant (if applicable)
☐ Brake bleed (includes mineral oil)
☐ Additional fluid bleed (+$3/oz)
☐ Full polish (Bike Protect / silicone spray)

E-BIKE ADD-ON (+$25)

☐ Disconnect all electrical connections
☐ Clean and re-seat connections
☐ Check display & accessories

Includes all Green & Blue Tune-Up Services, plus:

Drive Train & Components

☐ Remove pedals – apply copper compound
☐ Remove cranks – grease spindle & threads
☐ Remove bottom bracket bearings (threaded) – grease threads
☐ Remove chain – ultrasonic clean (replace if necessary – parts extra)
☐ Remove cassette – ultrasonic clean (replace if necessary – parts extra)

Frame & Finish

☐ Deep clean frame & wheels
☐ Polish (Bike Protect / Silicone Spray)
☐ Apply sweat protection

Cables & Brakes

☐ Replace all cables & housings (2 shift & 2 brake cables included)
☐ Hydraulic brake substitution rule: perform brake bleed instead of cable replacement

Note: Cables & housings are included. All other replacement parts are extra unless otherwise stated.

Braking System

☐ Measure rotors (replace if necessary – parts extra)
☐ Inspect brake pads (replace if necessary – parts extra)

Suspension Setup

☐ Set front suspension pressure (based on rider body weight)
☐ Set rear suspension pressure (based on rider body weight)
☐ Check and adjust suspension sag

E-BIKE ADD-ON (+$25)

☐ Remove motor cover (mid-drive only)
☐ Clean motor housing
☐ Inspect motor connections
☐ Apply anti-corrosion spray
☐ Reassemble motor cover
☐ Treat all electrical connections

FINAL SIGN-OFF

☐ Bike test ridden
☐ Shifting verified under load
☐ Braking verified under load
☐ No abnormal noise or play detected
☐ Final visual inspection completed

☐ Flat Repair ($20 + tube)
☐ Hub Motor E-Bike Flat Repair ($45 + tube)
☐ Brake Alignment ($20)
☐ Derailleur Adjustment ($25–$30)
☐ Tubeless Conversion ($35 + parts)
☐ Bike Inspection ($35)
☐ E-Scooter Repair ($30–$130)

A comprehensive safety and condition assessment including:

• Brake inspection

• Drivetrain inspection

• Tire and wheel inspection

• Frame and component check

• Written service recommendations

NEW BIKE / E-BIKE ASSEMBLY CHECKLIST

Assembly – Initial Setup

☐ Unbox bike carefully (inspect for shipping damage)
☐ Verify all parts present (hardware, pedals, reflectors, keys)
☐ Record serial number in system
☐ Install front wheel
☐ Install handlebars (correct orientation & torque to spec)
☐ Install seatpost & saddle (light grease or carbon paste as required)
☐ Install pedals (grease threads – correct L/R orientation)

Torque & Safety Check (Mandatory)

☐ Stem bolts torqued to spec
☐ Handlebar clamp torqued to spec
☐ Brake caliper bolts torqued
☐ Rotor bolts checked
☐ Crank bolts torqued
☐ Axles / QR properly secured
☐ Seatpost clamp torqued

Drivetrain Setup

☐ Rear derailleur aligned (hanger checked/straightened if required)
☐ Limit screws set (high & low)
☐ B-tension set correctly
☐ Shifting indexed (full range)
☐ Chain inspected for proper length

Braking System

☐ Braking calipers aligned
☐ Rotor trueness checked
☐ Brake lever feel tested
☐ Bed-in brakes (light test)

Wheels & Tires

☐ Wheels inspected for trueness
☐ Tire pressure set
☐ Tubeless system checked (if applicable)
☐ Axles tightened properly

E-BIKE SPECIFIC

☐ Battery installed and secured
☐ Battery charged (minimum 50%)
☐ Display powered on
☐ All assist levels tested
☐ Throttle tested (if applicable)
☐ Wiring inspected for damage/pinch points
☐ Charger included and verified

Final Build Details

☐ Accessories installed (kickstand, reflectors, etc.)
☐ Firmware / settings checked (if applicable)
☐ Suspension pressures set (base setup)
☐ All cables routed cleanly
☐ Cosmetic check (no scratches, marks, or residue)

Test Ride (Mandatory)

☐ Bike test ridden
☐ Shifting verified under load
☐ Braking verified under load
☐ No abnormal noises detected
☐ Steering aligned and straight

FINAL SIGN-OFF

☐ Bike test ridden
☐ Shifting verified under load
☐ Braking verified under load
☐ No abnormal noise or play
☐ Final visual inspection complete

NEW BIKE / E-BIKE ASSEMBLY CHECKLIST

Assembly – Initial Setup

☐ Unbox bike carefully (inspect for shipping damage)
☐ Verify all parts present (hardware, pedals, reflectors, keys)
☐ Record serial number in system
☐ Install front wheel
☐ Install handlebars (correct orientation & torque to spec)
☐ Install seatpost & saddle (light grease or carbon paste as required)
☐ Install pedals (grease threads – correct L/R orientation)

Torque & Safety Check (Mandatory)

☐ Stem bolts torqued to spec
☐ Handlebar clamp torqued to spec
☐ Brake caliper bolts torqued
☐ Rotor bolts checked
☐ Crank bolts torqued
☐ Axles / QR properly secured
☐ Seatpost clamp torqued

Drivetrain Setup

☐ Rear derailleur aligned (hanger checked/straightened if required)
☐ Limit screws set (high & low)
☐ B-tension set correctly
☐ Shifting indexed (full range)
☐ Chain inspected for proper length

Braking System

☐ Braking calipers aligned
☐ Rotor trueness checked
☐ Brake lever feel tested
☐ Bed-in brakes (light test)

Wheels & Tires

☐ Wheels inspected for trueness
☐ Tire pressure set
☐ Tubeless system checked (if applicable)
☐ Axles tightened properly

E-BIKE SPECIFIC

☐ Battery installed and secured
☐ Battery charged (minimum 50%)
☐ Display powered on
☐ All assist levels tested
☐ Throttle tested (if applicable)
☐ Wiring inspected for damage/pinch points
☐ Charger included and verified

Final Build Details

☐ Accessories installed (kickstand, reflectors, etc.)
☐ Firmware / settings checked (if applicable)
☐ Suspension pressures set (base setup)
☐ All cables routed cleanly
☐ Cosmetic check (no scratches, marks, or residue)

Test Ride (Mandatory)

☐ Bike test ridden
☐ Shifting verified under load
☐ Braking verified under load
☐ No abnormal noises detected
☐ Steering aligned and straight

FINAL SIGN-OFF

☐ Bike test ridden
☐ Shifting verified under load
☐ Braking verified under load
☐ No abnormal noise or play
☐ Final visual inspection complete